The Basic Open Hearth Steel Process

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But this always indicates a not inconsiderable lengthening out of the process, and therefore it is sought throughout to avoid a too small pig iron charge, which works too " soft, " or has as a result a " set " charge. Somewhat too much pig iron rather than too little is most preferably provided. In order to obtain evidence as to the composition of the metal at the proper time, tests are taken from the bath during the " boil, " which are investigated as to their degree of hardness by the mechani...cal test methods. If thereby it is perceived that the carbon content of the bath is higher than necessary, then the process is accelerated by means of some shovelfuls of ore, which, added to a hot bath, cause a more violent boil, and an increased elimination of carbon. In this manner, a small excess of reducing agents is rendered unharmful, without perceptible expenditure of time. The process is rendered more difficult if the scrap does not consist of pieces of desirable sizes. Very large, massive pieces melt with difficulty, and crops off ingots of large section lie longer in the remaining molten metal before they completely melt down.

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